100V 100A Regenerative Battery Pack Charge DischargeTest System
Application and Function
100V 100A regenerative battery pack charge-discharge test system is mainly used for circle life testing and quality control of li-ion battery, lead-acid battery, Ni-Cd battery, NiMH battery and so on in production line or in lab.
Equipment configuration list
No.
Category
Product name
Product model
Quantity
Remarks
1
Test equipment
Charge and discharge test equipment
ACEY-HRCDS-100V100A
4CH
2
Cabinet
Charging and discharging equipment cabinet
/
1PCS
Default without power input line
3
Computer
Computer
Dell computer I5-10500 processor / 16G memory / 256G solid state + 1T hard disk / 3 network port
1PCS
Optional, including mouse, keyboard and 19 inch AOC displayer
4
Accessories
Charge discharge test line
/
4PCS
Each channel has a set of test lines with a length of 3.5meters.(including fixture)
5
Accessories
BMS power supply
12V/24V
2
Optional, 2 channels for each power supply
6
Accessories
Switch
TP-LINK TL-SF1008VE
1PCS
7
Accessories
Communication accessories
Communication line / Crystal head, etc.
Several
For communication
8
Accessories
USB Flash Drive
16G
1PCS
Contains Test software etc.
9
Accessories
File
/
1PCS
Test report, packing list, etc
Advantages
- Power feedback to grid with direct current bus efficiency ≥90%: Both charging and discharging is energy-saving which saves a lot of electric power expenses and air-conditioner fees.
- CCCV charge: CC charge transfer to CV charge smoothly, without any impact, which can avoid the micro-shot circuit due to high temperature of peak current impact or to avoid PCB protection or second protection action caused by over-charging.
- Current and voltage sampling is of high stability and accuracy: this equipment applied 16bit bipolar ADC/DAC unit, to ensure voltage sampling high accuracy and long-term stability.
- User management includes authority management, role management and user management. Managers can set management permissions for each function module of the software, and set multiple user IDs according to the operator's permission requirements.
- DCIR: four DCIR test schemes are supported to meet different test requirements.
- Voltage clamp function: when battery does protect action through charging process, voltage clamp to pre-set voltage can protect battery or PCB from damage.
- The recording conditions can be set by sections in the test step, and the intelligent data management record can be implemented.
- Each channel has a built-in CAN and RS485 communication module to support BMS CAN communication function: collect the total voltage, total current, single cell voltage, temperature and other data of BMS system in real time, and make synchronous comparison with CDS voltage and current data. When setting BMS voltage, current, temperature and other data to a certain condition, the main channel steps will stop or convert, and the specific reading information will be provided by the customer.
- Support one click DBC import and manual customization of BMS protocol functions, and support sampling different BMS protocols for each channel.
- It supports user-defined signal sets. Users can customize the setting name according to their own needs and data recording requirements. By adding "sub semaphore" as protection parameters, multiple protection parameters can be set through the operators "maximum value, minimum value, difference value, mean value, +, -,×,÷, and, or, exponential variance, sine and cosine "function and other numerical relations are calculated, and the obtained results can generate new judgment conditions.
Working Environment and Technical Parameters
- Power supply: AC 380V±10%, frequency: 50HZ±10%.
- Maximum input power of the whole cabinet: 44.4 kW (4CHS)
- Working temperature: 0℃ - 45℃.
- Humidity: less than ≤ 95%R.H (non-condensing).
- No severe shake, no corrosive gases, no flammable or explosive gases around.
- Resolution: AD 16 bit.
Parameters
No. | Item | ACEY-HRCDS-100V100A | ||
1 | Main channels | 1CH/ module | ||
2 | Output power | The maximum power of channel operation is 10kW; timeless | ||
3 | Output power stability | ±0.1%FS | ||
4 | Power quality at input side | Power factor | >99%(full load) | |
Total harmonic distortion rate | ≤5%(full load) | |||
5 | Energy consumption parameters | Standard sine wave feedback energy, high efficiency (optimal efficiency 90%%) | ||
6 | Main channel working mode | Charge: CC, CV, CCCV, no voltage or current impact when CC transfer to CV | ||
Discharge: CD, CP, CR | ||||
Still | ||||
Working condition test; Pulse test. | ||||
7 | Main channel Voltage | Single channel test range | 0.2V-100V, The intermediate value is continuously adjustable (wide test range, applicable to the test requirements of various battery modules) | |
Min. discharge voltage | 7V(Device port voltage) | |||
Accuracy | ±0.05%FS | |||
Resolution | 1mV | |||
Main channel Current | Single channel test range | ±100A | ||
Min. output current | 150mA | |||
Accuracy | ±0.05%FS | |||
Resolution | 1mA | |||
Current start response time | <5ms(10%~90%FS) | |||
Time | Resolution | 10ms | ||
Auxiliary voltage (Optional) | Range | DC: 0-5V | ||
Accuracy | ±0.05%FS | |||
Resolution | 1mV | |||
Auxiliary temperature (Optional) | Range | ﹣20℃~100℃ | ||
Accuracy | ±1℃(0℃~70℃) | |||
Resolution | 0.1℃ | |||
8 | Communication | LAN | ||
Battery BMS communication | Support CAN 2.0A, CAN 2.0B; RS485 communication | |||
Support DBC import, realize data reading with BMS CAN, and participate in process control |
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